Pilot Plants & Turnkey Project Solutions

Pilot Plants & Turnkey Project Solutions

Pilot Plants & Turnkey Project Solutions

DETAIL
We offer comprehensive solutions for pilot plants and small to mid-scale turnkey projects, delivering full-scope services including process design, in-house manufacturing, modular fabrication, on-site installation, and commissioning with handover. These modular systems are ideal for R&D, pilot testing, pre-production, or compact industrial applications.

Our professional services include:
  1. Pilot Plant Design, Manufacturing & Fabrication
  • Tailored for R&D, technology validation, and pilot-scale production
  • Custom skid systems, test modules, and modular platforms
  • Flexible and scalable systems designed for future expansion
  1. Process Optimization & Debottlenecking
  • Evaluation of existing systems and process bottlenecks
  • Reconfiguration of piping, layout, and controls for improved efficiency
  • Solutions for fouling, corrosion, and performance enhancement
  • Flexible integration with existing equipment or modules for new installations
  1. Heat Recovery Systems
  • Design and integration of thermal energy recovery
  • Reduce consumption of steam, chilled water, compressed air, and electricity
  • Enhance energy efficiency and carbon footprint control

Engineering Execution & Construction Capabilities:

  1. In-House Manufacturing and Pre-Assembly
  • 100% in-house fabrication of equipment and modules
  • Factory Acceptance Testing (FAT) conducted before delivery
  • Pre-assembled systems to minimize on-site uncertainties
  • Provision of technical services related to factory inspection
  1. On-site Execution and Project Management
  • Piping installation
  • Lifting operations and equipment positioning
  • Thermal insulation and refrigeration
  • Steel structure and foundation works
  • Control system integration
  • Instrumentation and electrical wiring
  1. Quality and Safety Management
  • Engineering documentation and quality inspections per ITP
  • Implementation of safety plans, Job Safety Analysis (JSA), and SOPs
  • Proven track record in petrochemical, chemical, and energy sectors

Our Key Strengths:

  1. Cross-disciplinary integration: from equipment manufacturing → process design → on-site execution → control systems → commissioning and handover
  1. Expertise in both greenfield projects and system upgrades/retrofits
  1. Proficiency in unit operations: heat exchange, fluid handling, gas-liquid separation, heating, cooling, cryogenic refrigeration, and steam processing
  1. Ideal partner for R&D teams, engineering firms, plant optimization initiatives, and ESCO energy-saving projects